JOB SUMMARY: 

Completely and independently sets up and operates the various Cold/Hot header machines in use by the Company to perform operations such as forming, shaping, cutting, piercing etc. on various sizes and types of metal wire, bar stock etc. to required close tolerances per blueprint or other specifications. Operates other machine tools as necessary to produce tooling required for heading set-up and operation. Performs any troubleshooting or rework on work performed.

DESCRIPTION OF ESSENTIAL FUNCTIONS AND RESPONSIBILITIES:

1.Completely and independently sets up various types of Cold/Hot Header machines making required adjustments to diameters, grip lengths, depths, etc. to tolerances of + .0007. Uses various support tools and equipment such as wrenches, pliers, calipers, micrometers etc. to set-up, maintain and repair machine. Performs any troubleshooting or rework on work performed.
2.Loads wire or bar stock, positions and secures to holding device. Verifies feed position. Selects machine speed, tooling and other variable tasks and items required based upon most efficient methods to maintain tolerances for material and tooling required.
3.Operates various types of Cold/Hot Headers machines as required for the completion of the various operations necessary on the workpieces being formed. Maintains visual check of work in progress to assure proper functioning of equipment. Secures necessary inspection approval including first article when required.
4.Provides necessary counts, processes documentation correctly, and maintains daily production logs using computer software applications or production worksheets. Keeps interim records for subassemblies, material, tooling, rework, etc. while in the cell. Uses knowledge of SPC to monitor process control and ensure that acceptable inspection statistical results and records are maintained.
5.Reads and interprets blueprints or other documentation to determine machining required and plans any sequence of operations on headers.
6.Works as an active team member by participating in problem solving, team building, and all other team activities to improve the processes, productivity, quality, etc. of the production operations in a cell. Uses interpersonal skills as well as good written and verbal communications. Assists other department members as required.