MISSION
· Realize the Industrial Automation of the machine as per the technical files meeting the Safety , Quality , Cost and Delivery
· Lead the parameter setting activity in the test benches to deliver quality product.
· Interact with all stakeholders – Design ,Assembly , Process teams to understand the technical needs and realize PLC, HMI, Vision, Robot Offline & Online Programming.
· Load ,test , Prove-out , Qualify the Testers /machines.
· Installation and commissioning and qualification at Schneider Plants , Supplier if needed.
· Complete the required documentation and handover the machines to the respective departments.
· Monitor the performance of the running machines during the observation period and lead the corrective actions
· Offer technical support to resolve problems in running machines.
Business Understanding\:
· General manufacturing processes in Electrical/Auto/Auto auxiliary Industry, Machine
· Assembly knowledge
· Manufacturing Industry and Discrete line experience is must.
· Industry experience like Machine builder, Automobile, Auto accessories, Switch gear, manufacturing,
Requirements
· Experience Standard PLC interface DFB for Manual/ Auto/Semi-Auto Station
· Experience Standard Manual Assembly Station PLC Template handling.
· Experience in Cycle time study and line balancing.
· Experience in validation of Machine Risk Assessment, Safety circuit and poke yoke.
· Experience in PLC, HMI, SCADA, Analog modules, different communication protocols. Prefer to have Schneider PLC & HMI experience.
· Experience in Schneider PLC, HMI, and SCADA programming – SFC, Ladder, Structure text.
· Experience in handling Industrial elements\: Laser marking, Robotics, Vision inspection, Scanning, Product testing, Torquing, Sensors, Assembly Poka-yoke, Servo drives, welding controller, Load cell LVDT, Power source, printers.
· Experience in Communication Protocols Serial, Modbus, Profibus, TCPIP, FTP, Ethernet IP.
· Test machine PLC&HMI/PC Programming & Debugging
· Manual assembly station hardware integration/debugging in PLC (sensor, screwdriver, scanner….) & HMI.
· MES Qualification
· Technical recipe, Rework Management, Golden Dummy Sample
· Experience in Applications, Electrical circuit, Mechanical, Pneumatic & Hydraulics.
· IT-OT Networking & Cybersecurity Compliance
Full
100% Completion
Additional Knowledge
· All necessary documents (technical specification, BOM, technical data, material
· Product/Recipe configuration in MES
· Excellent knowledge of relational databases, SQL and ORM technologies (JPA2, Hibernate)
· MS Visual Studio, ASP.NET
· Extensive experience with OPC Unified Architecture platform
· Familiar with vision systems (Cognex, Keyence)
Full
100% completion
Project management Skills
· Plan the detailed Implementation activities
· Follow up with team for execution roadmap
· Identify the risks in project and mitigate it.
· Budgeting & Cost control
· Project Handover
Full
100% Completion
Data Analysis
· AWS/On-Premium Server Details
· Ensure the CTP CTQs of machines and testers are captured and pushed to cloud/Sever.
· PY /JD dashboard creation, Traceability tools implementation.
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