In this role, and under direct supervision of the Engineering Operations Manager, the Test Development Engineer will be responsible for the planning and proper execution of tests defined by the Design Validation Plans (DVPs) to test components, sub-systems, and integrated electric propulsion systems for Hybrid and Electric Vehicle applications. The system level validation includes rotating electric machines, power electronics, software, and driveline systems. This also includes the identification of testing capability gaps and championing resolution of those gaps via the procurement of testing equipment. This is 100% onsite and is not a remote or hybrid work position.
Key Responsibilities
Identify capability and equipment needs based on test demands and advise on the overall test strategy at PTC. This includes current and near-term programs, as well as working with the advanced engineering group on future testing needs.
Work with the team to establish requirements for new equipment, improvements to existing equipment, and acceptance criteria for both build and test.
Work with the facilities team and champion any facility work to accommodate build and test equipment.
Provide concepts, budget and timing estimates for new equipment and improvements.
Work with purchasing to develop RFQs and identify equipment providers for the new equipment and improvements.
Provide technical expertise during new equipment and improvement quote evaluation and supplier selection.
Develop Appropriation Requests to justify and receive approval to procure new equipment and improvements.
Provide new equipment and improvement project management, which includes managing suppliers, internal and external project timelines, open issue lists, shipment and installation, and run-off/acceptance, and providing professional updates to the team on the progress of projects.
Be the technical expert on the operation and design of build and test equipment, including the refinement and in-house development of the equipment controls and software, author instructions for build and test equipment, and provide support and training to the team.
Coordinate and Support calibration of build and test equipment.
Provide troubleshooting, including data analysis, and root cause identification on build and test equipment and lead implementation of solutions.
Be the technical liaison to others to provide requested technical information about build and test equipment.
Assist the Validation Engineering and other Engineering teams to create and perform test procedures, ensure Device Under Test (DUT) operates properly, and diagnose and resolve any issues related to the test equipment and the interface to the DUT by assisting with test result analysis for data integrity/accuracy.
Establish, document, implement, and share equipment best practices.
Review DVP provided by the Validation Engineers and other Engineers, support discussions with product development team, and provide test execution timing and cost estimates.
Identify required equipment resources to support DVP. Ensure best cost/performance/timing options for test execution.
Develop software and hardware requirements for new technology define equipment required to test current and future products, along with innovation to improve standard work regarding the equipment.
Integrate, troubleshoot, and commission electric propulsion systems including control systems, inverters, rotating electric machines, and automotive driveline components to properly execute validation testing.
Define and manage critical path timing issues of tests in order to ensure on-time test completion.
Define and implement testing standards to meet defined targets in the intended product environment.
Follow execution of tests to completion.
Analyse test data to ensure testing was executed properly, meets acceptance criteria, and learnings are communicated to the Validation engineering team including documentation of non-compliance triggering 8Ds for test execution.
Support Validation engineering, and other Engineering, on root cause analysis of product failures.
Develop test strategies to align with product roadmap and ensure test technologies are aligned with both present and future product line needs.
Provide technical expertise on DVP testing and advise the Validation Engineering team on best practices and efficient execution of work.
What We’re Looking For
B.S. Mechanical/Electrical/Systems/Mechatronics Engineering required
3+ years of engineering experience in Electric Vehicle Propulsion systems required
Prior Test & Validation experience in a laboratory/test environment required
Experience in integrating, troubleshooting, and commissioning electrified powertrain applications, including inverters, controls, drivelines, and rotating electric machines preferred, preference given to automotive experience
Understanding of vehicle communications protocols that interface with inverter and electric motor systems: CAN, CAN open, CANoe, CAN FD, FlexRay
Statistical analysis and strong analytical experience preferred
Demonstrates on the job professional and technical competence
Strong written and verbal communication skills in English required
Proficient in Microsoft Office suite of software
Ability to routinely work in a hands-on manner required
Ability to work flexible hours to support multi-shift operation if necessary
Ability to travel domestically and internationally up to 10%
Ability to work under limited supervision (self-driven / self-starter)
Customer focused, with strong teamwork and collaboration skills required
Likes challenging problems with strong problem-solving skills
Must be highly aware and adhere to high voltage safety standards and procedures, or willing to learn and be certified
Experience with National Instruments controls type software (LabVIEW, VariStand, TestStand, etc.) and hardware preferred
Internal Use Only: SalaryGlobal Terms of Use and Privacy Statement
Carefully read the BorgWarner Privacy Policy before using this website. Your ability to access and use this website and apply for a job at BorgWarner are conditioned on your acceptance and compliance with these terms.
Please access the linked document by clicking here, select the geographical area where you are applying for employment, and review. Before submitting your application you will be asked to confirm your agreement with the terms.
Career Scam Disclaimer: BorgWarner makes no representations or guarantees regarding employment opportunities listed on any third-party website. To protect against career scams, job applicants should take the necessary precautions when interviewing for and accepting employment positions allegedly offered by BorgWarner. Applicants should never provide their national ID numbers, birth dates, credit card numbers, bank account information or other private information when communicating with prospective employers or responding to employment opportunities online. Job applicants are invited to contact BorgWarner through BorgWarner’s website to verify the authenticity of any employment opportunities.