Durham, NC, 27722, USA
39 days ago
Formulation Team Lead - Night Shift D
Position Summary: The Team Lead position is responsible for front-line leadership of a team engaged in the operation of high speed manufacturing/packaging equipment and/or process-driven Reagent formulation. The Team Lead position includes all aspects of production work including inspection, maintenance, cleaning, troubleshooting and repair of manufacturing/process equipment. Team Lead assists in the development of employees and drives accountability for team performance metrics and projects. The Team Lead position includes + All aspects of production/packaging and maintenance work including inspection, maintenance, cleaning, troubleshooting and repair of manufacturing/process equipment + Assist in the development of employees + Drive accountability for team performance metrics and projects + Effectively leading quality initiatives critical to the department’s ability to improve manufacturing processes + Improve departmental productivity, efficiency, and product quality + Reduce manufacturing costs/scrap Primary Responsibilities: + Leadership + Serve a back up to the Supervisor (or higher) when needed + Develop manufacturing team + Inspire and motivate manufacturing team to achieve top performance as a team + Inspire and promote self-growth and internal development within the team + Assist in management of daily activities i.e; scheduling production activities & Daily shift tie-in meetings + Generate reports, charts and KPI's and interpret the data to identify problems, and proceed with proper decision making + Conduct staff meetings daily or as needed, keeping records/documentation of what is discussed + Production + Formulation: Operate and maintain highly automated process batching equipment with HMI/SCADA interfaces used for chemical weighing and reagent formulation in a cGMP compliant manner + Provide feedback on design and operation of equipment to optimize manufacturing + Check equipment during production runs for proper performance and assures the equipment is maintaining standard speeds and process times + Troubleshoot simple to moderate equipment related issues + Quality + Right First Time (RFT): minimal deviations and error free performance + Ensure that all batch paperwork is completed in an accurate, thorough, and timely manner + Execute production activities per approved Manufacturing Directions while maintaining compliance with all job related SOPs + Assist with manufacturing deviation analysis, CAPA actions and other process equipment related quality concerns + Perform self-audit of rooms and processes + Train and certify teammates on production processes and procedures + Documentation / Training + Utilize SOP and documentation to record data manually or through identified software applications + Assist in the development, revision of manufacturing procedures and training programs for manufacturing employees. + Ensure overall team training is maintained current for processes and procedures relevant to all area activities + Coordinate cross-training among roles to create staffing flexibility and increased depth. + Safety + Comply with all safety policies and procedures at all times + Appropriately use PPE (Personal Protection Equipment) as required to perform routine and non-routine duties. + Monitor workers on site during production activities to ensure adherences to ethics and safety procedures + Continuous Improvement + Lead and promote continuous improvement through team and individual initiatives + Identify areas of deficiency and implement practices to improve employee safety and to reduce the cost incurred through excessive scrap, poor workflow/process design and others + Serve as a project team member to reduce scrap, increase product quality, decrease operational costs, and improve departmental efficiency/productivity Serve as change agent by driving the required cultural transformation and the adoption of successful process improvement practices. Diagnoses barriers to project success and facilitates resolution + 5S: Maintain all work areas in a well-organized, clean and tidy manner at all times in compliance with cGMP requirements + Other Duties + Contribute to team goal development, status tracking and communication by providing feedback to the direct manager for the PMP (Performance Management Program) process + Work with other departments and assist with executing validation protocols associated with manufacturing/packaging equipment and procedures including revalidation as scheduled or required to maintain systems in a validated state + Partner with maintenance staff to perform routine and preventative maintenance activities to include inspecting, lubricating, adjusting of manufacturing equipment in a timely basis to ensure reliability and minimize the incidence of unplanned downtime to production equipment + Communicate with Materials Management, Production Operations, and Quality Control on a daily basis to ensure the timely and efficient production of all of our customer requirements + Perform other duties as assigned by Management Education, Skills, & Experience: + High school diploma/GED with minimum of 3 years in a regulated production/operations environment + A basic chemistry and lab application experience strongly desired + Background in Bulking and/or compounding in food, supplement, cosmetic, medical device, or pharmaceutical chemical formulation is desired. + Familiarity with measurement scales, mixing, blending, chemical mills and other formulation manufacturing equipment strongly desired. + Knowledge of and experience in following OSHA regulations (LOTO, electrical safety, etc.) preferred. + Knowledge of FDA and/or GMP regulations preferred. + Mechanical background preferred.
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