High Voltage Battery Module and Pack Assembly Mechanical Engineer Job # 57629 Job Post Information* : Posted Date 14 minutes ago(12/12/2024 8:12 AM) Job Locations US-MI-Rochester Hills | US-TX-Elmendorf | US-IL-Lisle Internal Title Emerging Tech Project Engineer Org Level S06 # of Positions 1 ERP Eligibility Eligible for PD Salary Employee Referral Bonus, $5000 after 30 days employment Position Overview

International Corporation, a leading North American truck manufacturer with great products, a strong market position and best-in-class distribution network, has an exciting new opportunity for a High Voltage Battery Module and Pack Assembly Mechanical Engineer to join our join our Energy Storage Value Creation team. This is currently a hybrid position working 3 days in office and 2 days work from home a week at Rochester Hills, MI; Elmendorf, near San Antonio, TX; or Lisle, IL. (International reserves the right to update the current hybrid working status at any time).

 

The HV Battery Module and Pack Assembly Mechanical Engineer is responsible for ensuring the proper assembly of the RESS. This position requires a proactive approach to optimizing assembly processes, conducting rigorous testing, and integrating lessons learned into project documentation and requirements management systems. The work will include collaboration with our suppliers on externally sourced battery solutions in addition to co-development work with our TRATON partners. 

Responsibilities Assembly Oversight: Lead the assembly process for RESS units from inception to completion, ensuring adherence to design specifications, manufacturing constraints, and regulatory standardsRegulatory Compliance: Ensure all assembly processes comply with relevant regulations and standards, including OSHA requirements, ergonomic guidelines, and safety protocols related to battery handlingQuality Assurance: Develop module and pack assembly quality requirements; implement interim and End-of-Line (EoL) testing protocols to detect and rectify assembly issues before they progress to the next phase of productionProcess Optimization: Collaborate with the manufacturing team to optimize assembly processes, improve cycle-times, and address any issues affecting efficiency or qualityContinuous Improvement: Flow lessons learned from assembly processes into the Verification, Certification, and Testing (VCT) procedures, requirements documentation, and AUROS (Automated Requirements Object Synthesis) or equivalent systemsProblem Solving: Investigate and resolve assembly-related issues promptly, ensuring minimal disruption to production schedules and product qualityDocumentation and Reporting: Maintain comprehensive documentation of assembly processes, test results, and corrective actions taken, ensuring traceability and compliance with quality management systemsCollaboration: Work closely with cross-functional teams including design engineers, quality assurance, and operations to ensure seamless integration of assembly processes with overall project goals. Work with modeling teams to setup vibration, fatigue, and thermal FEA analyses. Provide input in PFMEA reviews for multiple module and pack variant assembliesSupport the start-up of RESS assembly in the North American region Minimum Requirements Bachelor’s degree in Engineering or Engineering TechnologyAt least 5 years of experience in product design/development

OR

Master’s degree in Engineering or Engineering TechnologyAt least 3 years of experience in product design/development

OR

PhD in Engineering or Engineering Technology Additional Requirements Qualified candidates, excluding current International Motors employees, must be legally authorized on an unrestricted basis (US Citizen, Legal Permanent Resident, Refugee or Asylee) to be employed in the United States. International Motors does not anticipate providing employment related work sponsorship for this position (e.g., H-1B status) Desired Skills 4+ year Mechanical or relevant Engineering degree from an accredited college or universityProven experience in mechanical design and assembly of HV RESSes (HEV, PHEV, EV)Strong understanding of manufacturing processes, including assembly techniques, materials, and toolingKnowledge of regulatory requirements and standards applicable to battery assembly (e.g., OSHA, ANSI, ISO)Experience in developing and implementing quality control procedures, including End-of-Line testing protocolsProficiency in CAD software (e.g., Catia, Siemens NX) for design and documentationExcellent analytical skills with a systematic approach to problem-solvingEffective communication skills and ability to collaborate across diverse teams and disciplinesExperience with automated assembly systemsFamiliarity with battery chemistries and their implications for assembly processesPrior exposure to AUROS (Automated Requirements Object Synthesis) or equivalent requirements management systemsHands-on experience working on HV lithium-ion batteriesFamiliar with design-for-serviceability conceptsCertification in Lean Six Sigma or similar process improvement methodologiesDFSS green or black-belt certification preferredAbility and flexibility to travel, including internationally, for up to 2 weeks a few times per yearAbility and flexibility to travel internationally for approximately one to two months, preferred Your Referral Choices Are Refer a Friend by EmailMake Referral <p style="margin: 0px;"><span style="font-size: 12pt;">Sorry the Share function is not working properly at this moment. Please refresh the page and try again later.</span></p> Share on your newsfeed Application FAQs

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