Mechanical Engineering Intern - Summer 2025

Job Category: Intern/Co-op

Time Type: Part time

Minimum Clearance Required to Start: None

Employee Type: Part-Time On-Call

Percentage of Travel Required: None

Type of Travel: None

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The Opportunity:
CACI | SystemWare in Herndon, VA is seeking a highly motivated Mechanical Engineering Intern for the summer of 2025 to assist our Senior Mechanical Engineers in development of new products. The role will interface with a cross-function team including Mechanical Engineers, Electrical Engineers, Software Engineers, and Manufacturing Engineers/Technicians. You will be required to work 100% on-site.

Responsibilities:

Using SolidWorks CAD software to translate 3D Models into 2D component drawings and 2D manufacturing assembly drawings, as well as 3D design of assembly fixtures for manufacturing useUsing SolidWorks Flow Simulation to iterate 3D model features for optimized performanceEvaluating prototype parts and possible hand modifying parts to achieve proper form, fix and functionEnvironmental testing of prototype assemblies for performance and reliabilityIdentifying alternate Commercial-Off-The-Shelf (COTS) parts

Qualifications:

Required: 

Must be currently pursuing a bachelor's or master's degree in Mechanical EngineeringMust be legally authorized to work in the United States without the need for employer sponsorship, now or at any time in the futureDemonstrate your ability to thrive in both collaborative team environments and independent projectsShowcase excellent communication skills and a respectful attitude that fosters a positive work cultureBring your expertise in SolidWorks CAD software to life in practical applicationsApply your knowledge of geometric dimensioning and tolerancing (ASME Y14.5-2018) to precision engineering tasksNavigate the world of machine shop tools with confidence and a keen eye for safetyLeverage your hands-on experience in mechanical assembly to contribute to groundbreaking projects

Desired:

Proficiency with SolidWorks Flow Simulation SoftwareCompetence in using basic metrology equipmentKnowledge of 3D printing technologiesHands-on experience in machining, metal working, and plastic injection molding processes

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What You Can Expect:

 

A culture of integrity.

At CACI, we place character and innovation at the center of everything we do. As a valued team member, you’ll be part of a high-performing group dedicated to our customer’s missions and driven by a higher purpose – to ensure the safety of our nation.

 

An environment of trust.

CACI values the unique contributions that every employee brings to our company and our customers - every day. You’ll have the autonomy to take the time you need through a unique flexible time off benefit and have access to robust learning resources to make your ambitions a reality.

A focus on continuous growth.

Together, we will advance our nation's most critical missions, build on our lengthy track record of business success, and find opportunities to break new ground — in your career and in our legacy. 

 

Your potential is limitless. So is ours.

Learn more about CACI here.

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Pay Range: There are a host of factors that can influence final salary including, but not limited to, geographic location, Federal Government contract labor categories and contract wage rates, relevant prior work experience, specific skills and competencies, education, and certifications. Our employees value the flexibility at CACI that allows them to balance quality work and their personal lives. We offer competitive compensation, benefits and learning and development opportunities. Our broad and competitive mix of benefits options is designed to support and protect employees and their families. At CACI, you will receive comprehensive benefits such as; healthcare, wellness, financial, retirement, family support, continuing education, and time off benefits. Learn more here.

The proposed salary range for this position is:

$41,700 - $83,500

CACI is an Equal Opportunity/Affirmative Action Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, pregnancy, sexual orientation, gender identity, age, national origin, disability, status as a protected veteran, or any other protected characteristic.