The Simulation Engineer creates and maintains Simulation models representing the AMR / AGV Flow Process in line with the planned flow of the equipment and designed in line with Plant Material Flow process, and PFEP data to predict Simulation results.
The Simulation Engineer creates reports communicating results, issues, and recommendations to the Ford MFE Planning Engineer or any other customer who has requested simulation results.
Must Have:
BE / B. Tech in Industrial/Automotive/Mechanical or any equivalent Engineering degree.
2+ years of experience in developing, implementing any material flow simulation preferable for autonomous mobile robots or similar robotic systems.
FlexSim/PlantSim/ or equivalent DES software knowledge
Basic Industrial Engineering knowledge (Material Flow/ Manufacturing) – added advantage
Strong programming skills in languages such as C++, Python, or ROS (Robot Operating System)
General Requirements
Excellent troubleshooting and problem-solving skills.
Strong communication and interpersonal skills, with a proven ability to interact effectively with both technical and non-technical stakeholders.
Ability to work independently and as part of a team.
A proactive approach to identifying and resolving potential issues.
Added advantage
Experience with sensor integration and data processing, including LiDAR, cameras, and other sensors.
Solid understanding of navigation algorithms, path planning, and localization techniques.
Familiarity with industrial automation systems and protocols (e.g., PLC, Ethernet/IP).
The Engineer is required to learn AGV/AMR programming and simulation via a specialized software called “SYNAOS” for which the Engineer will be provided hands on training. Once trained, the simulation engineer is required to fulfil the following responsibilities,
Material Flow Simulation model builds up – (AMR Simulations / CFMS Programming)
AMR Utilization
Stockout Analysis
What IF Studies
General Requirements:
Input clarification sheet for What If assessments to be submitted to Ford MFE team with following criteria.
Upon receiving the clarification/inputs, delivery timing should be estimated and shared by the engineer
MFE specified DRIM structure to be maintained to store all the Inputs, models and Drawings
Data files to be provided to Ford MP&L organization upon completion of the study using the standard nomenclature and properties through E-mail.
Assigned Engineer will continuously improve and refine the simulation model building, and the data management processes to:
Eliminate non-value-added activities
Reduce turn-around- time
Improve quality
Increase overall value to the customer.
Capture lessons learned in an "institutionalized" repository