Ankeny, Iowa, USA
12 days ago
Pilot Plant and LAB Building Supervisor - APC
The Pilot Plant and LAB Building Supervisor oversees the LAB building maintenance and APC pilot plant. In this role, he/she will be responsible for the APC pilot plant experimental execution, equipment maintenance and training of personnel to safely operate the pilot plant.

JOB DUTIES:

Trials organization:

Plan the pilot plant trials program according to project priority.Ensure the supply of required equipment, raw materials and packaging to meet business needs.Prepare Pilot plant trial test plans.Make sure that the different trials are done according to the test plans and/or modify test plans as required.Make sure that the samples obtained are properly identified and analyzed according to the test plan.Manage the different trials and save all the important data and parameters from the different projects conducted in the Pilot Plant.Properly save and store the pilot plant raw data. Assure that a final report is provided for each trial conducted in the Pilot Plant. 

LAB Building and APC Pilot Plant:

Maintain preventative maintenance schedule and ensure items are completed on time.Supervise cleaning and proper organization of all APC and common areas of the LAB building.Ensure all APC and common equipment is maintained in good working order.Manage general maintenance of equipment with service companies.Continuous improvement of SOP’s related to safety and efficiency.Ensure that common reagents and consumables are generally available in the Pilot Plant.

Team Management – Training and Development:

Responsible for training LAB associates, to safely operate the pilot equipment.Provide Coaching to individual team members to foster an excellent safety culture.To write, up dated and maintain the working procedures for the different equipment as requiredSupervise direct reports.

Technology Development:

Management of assigned projects.Equipment commissioning.Provide technical opinion to the Management for review and recommend changes in the productive process and recommend effective solutions for different problems that could affect the technical departments.

JOB REQUIREMENTS:

Understand principles and application of reactors, continuous centrifuges, membrane systems and spray dryersGeneral knowledge of food sciences, biology, microbiology and basic chemicalGood understanding of food/Feed processing principles.Interpretation and communication of product analytical data.Strong trouble shooting skills.Proven proactive approach.Comfortable making autonomous decisions.Works well in a team environment.Knowledge of basic statistics.Knowledge of basic analytical techniques commonly used in quality control labs for food and animal feed (protein, ash, moisture, etc.)Able to work flexible hours and willing to travel up to 25% of the time.Project Management.Knowledge of Windows and Microsoft office.Strong written and verbal communication skills.

JOB QUALIFICATIONS:

Education:

Bachelor’s of Science or equivalent experience in Biology, chemistry, food science, engineering or related field. or equivalent in relevant experience

Experience:

4-5 years experience in an industrial processing environment (food or feed preferred).

BASIC PHYSICAL REQUIREMENTS:                                                                          

Approximate:      40 hours per week (may be longer during peak season) with flexibility when required

Key:            Occasional        =       0% - 33%

                                   Frequent           =       34% - 66%

                                   Continuous       =       67% - 100%

                                   N/A                   =       Not Applicable

              Standing                                                                                                     Frequent

              Sitting                                                                                                         Occasional

              Walking                                                                                                       Frequent

              Bending/Kneeling/Crouching/Stooping                                                Frequent

              Reaching Above Shoulder                                                                        Occasional

              Climbing (stairs, ladders, etc.)                                                                Occasional

              Working on Heights:

              Unprotected Heights                                                                                N/A

              Protected Heights                                                                                      Occasional

              Lifting Weights from 0 to 30 pounds                                                       Frequent

              Push/Pull/Maneuver Equipment/Products/Materials

                             Weighing from 0 to 30 pounds                                                  Occasional

             

              Being Around and/or Operating Moving Machinery/Equipment          Frequent

              Operating a Vehicle (as part of your job)                                                 Occasional

              Read/Monitor Gauges on Various Equipment/Machinery                    Frequent

              Hand Movements:

              Recording Data                                                                                             Frequent

              Operating Office Equipment                                                                       Occasional

              Operating Computer                                                                                    Occasional

              Simple Grasping (right and left)                                                                 Frequent

              Firm Grasping (right and left)                                                                     Frequent

              Firm Manipulating (right and left)                                                              Frequent

             

              Foot Movements to Operate Foot Controls                                             N/A

              Good Vision, Corrected to Normal; or Ability to Access

                             Required Information and to Perform Job Duties                    Yes

              Color Definition                                                                                             Yes

              Good Hearing, Corrected or Normal; or Ability to Communicate

                             and/or Understand Required Information and to Perform

                             Job Duties                                                                                    Yes

              Ability to be Mobile throughout Required Work Areas                           Yes

              Office                                                                                                               Continuous

              Multiple Locations                                                                                         Occasional

              Plant                                                                                                                 Occasional

              Equipment/Maintenance or Repair Area                                                   N/A

              Rough Terrain                                                                                                  N/A

              Other                                                                                                                  N/A

BASIC MENTAL REQUIREMENTS:

This job requires the mental capabilities to apply research knowledge/principles to perform laboratory procedures and record results in food and feed applications.  Furthermore, necessary in performing the job duties are calculating abilities, attention to detail, and excellent oral and written communications skills and provide creative solutions to problems as situations arise.

WORKING CONDITIONS AND EXPOSURES:

Working conditions vary.  Laboratory and research working conditions exist with exposures to chemicals while performing trials, laboratory procedures and analysis.  May include exposure to acidic and alkaline substances.  Additional exposures include blood, biohazards, dust, odor, noise, moving equipment, occasional use of poisonous chemicals, and extended periods of standing and lifting.

“Note:  This is not necessarily an exhaustive list of the job duties and requirements associated with this job, but is intended to represent an accurate reflection of the current job.”

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