Ankeny, Iowa, USA
9 days ago
Process Engineer - APC
The purpose of this job is to ensure continuous improvement in manufacturing productivity and efficiency through process optimization, equipment and systems utilization, data analysis, and innovation.

JOB QUALIFICATIONS:

Education / Experience:

B.S. in Chemical Engineering, Food Engineering, Industrial Engineering or related field preferred. 

JOB DUTIES:

Recommend and implement improvements to existing production processes, methods, and controls to achieve continued improvements in plant efficiency, cost reduction, and energy savings. Assist plants to resolve process problems and equipment issues.Assist plant personnel and R&D during trials.Coordinate or lead various new engineering and plant expansion projects by initiating any necessary project feasibility studies to assist in determining the project’s value and priority. Promote the learning and understanding of food / chemical processing, especially unit operations, such as heat transferring (high pressure cooking, heating), material transport (conveying, pumping), separation (filtering, centrifugation), concentration (evaporation), material drying (spray dry), etc.Review process steps for efficiency improvement through automation, proper training, or streamlining the efficiency of the production process.Work closely with the plant teams on innovation ideas, review, and implementation.Assist in developing standards to measure manufacturing productivity at critical process points and establish data collection for measurement and performance adherence.Ability to manage multiple projects simultaneously.Travel to APC supplier and production facilities expected to be 25 to 40%.

JOB REQUIREMENTS:

Solid technical background in chemical engineering or food processing, especially in basic unit operations, such as heating, evaporation, centrifuge, drying process, liquid transporting, etc.Good knowledge in general equipment evaluation, selection, and supply relating to the food, meat, or chemical industries.Some working experience or production knowledge in food, meat, or related areas is preferred. Proficient in CAD.Ability to frequently travel and work in the plants for extended hours.Position requires data collection and interpretation, case study and fact establishment, troubleshooting and diagnosing, drawing valid conclusions, and the ability to apply critical thinking skills.  Must be detail oriented.Must have excellent oral and written communication skills as this position will make frequent presentations to technical and non-technical members through technical reports, sketches, diagrams, or spreadsheets.Ability to work independently but also have the ability and aspiration to be an accountable and open-minded team player.Innovative thinker that can take ideas and provide alternatives for productivity improvement and cost reduction.Knowledge on conducting time studies to determine efficiency standards for production positions.

BASIC PHYSICAL REQUIREMENTS:

Approximate:      8-Hour Day (may be longer during peak season)

Key:                    Occasional           =            0% - 33%

                             Frequent              =            34% - 66%

                             Continuous          =            67% - 100%

                             N/A                                    =            Not Applicable

              Standing                                                    Frequent

              Sitting                                                                                                       Occasional

              Walking                                                                                                               Occasional

              Bending/Kneeling/Crouching/Stooping                                                         Occasional

              Climbing (stairs, ladders, etc.)                                                                        Occasional

              Working on Heights:

              Unprotected Heights                                                                                          Occasional

              Protected Heights                                                                                              Occasional

              Lifting Weights from    0     to    60    Pounds                                                Occasional

              Push/Pull/Maneuver Equipment/Products/Materials                               Occasional

              Weighing from 0 to 200 Pounds

              Being Around and/or Operating Moving Machinery/Equipment                Frequent

              Operating a Vehicle (as a part of your job)                                               Occasional

              Read/Monitor Gauges on Various Equipment/Machinery                          Frequent

              Hand Movements:

              Recording Data                                                                                                   Frequent

              Operating Office Equipment                                                                            Occasional

              Operating Computer                                                                                          Frequent

              Simple Grasping (right and left)                                                                      Frequent

              Firm Grasping (right and left)                                                                          Frequent

              Fine Manipulating (right and left)                                                              Frequent

              Foot Movements to Operate Foot Controls                                                  Occasional

              Vision:  Good Vision, Corrected to Normal; or Ability to                              YES

              Access Required Information and to Perform Job Duties

              Color Definition Required:                                                                                YES

              Hearing:  Good Hearing, Corrected to Normal; or Ability to

              Communicate/Understand Required Information and to Perform Job Duties        YES

              Mobility:  Ability to be mobile throughout required work areas.

              Office                                                                                                                  Occasional

              Multiple Locations                                                                                              Occasional

              Plant                                                                                                                      Frequent

              Equipment/Maintenance or Repair Area                                                         Frequent

              Rough Terrain                                                                                                       Occasional

BASIC MENTAL REQUIREMENTS:

This job requires the mental capabilities to analyze and apply techniques or methods in production process development. Furthermore, calculating abilities, comprehending complex information, and solving problems as they arise are also necessary in accomplishing the job duties.

WORKING CONDITIONS AND EXPOSURES:

Working conditions vary, a portion of the job duties occur within a general office environment. Laboratory working conditions exist with exposure to acidic and alkaline substances, noise, biohazards, odor, moving machinery, and occasional use of poisonous chemicals as well as extended periods of standing.

“Note:  This is not necessarily an exhaustive list of the job duties and requirements associated with this job, but are intended to represent an accurate reflection of the current job.”

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