What’s the job?

The Reliability Engineer will be responsible for investigating and problem solving plant reliability issues, utilizing World Class Manufacturing (WCM) techniques and principles. This position will support the maintenance department in the rationalization, planning, scheduling, and at times execution of maintenance activities to drive improved, sustainable plant reliability in a manner consistent with CertainTeed Roofing’s Objectives. The Reliability Engineer will also provide leadership in the implementation and support of plant process modifications for both Roofing and Granule operations as required.

Identifies new opportunities and solutions with cost/benefit analysis and makes recommendations to improve efficiencies. Performs root cause analysis (RCA) and implement sustainable countermeasures on losses related to downtime. Analyzes / stratifies accurate data and information from records to prepare reports, statistics, etc. in support of continuous improvement of reliability. Revises and maintains existing processes; develops and implements WCM initiatives, manages and guides contractors, consultants, and suppliers. Leads and participates in Yellow Belt Breakdown projects following the WCM methodologies to become certified in the Reliability pillar. Ensures full documentation of all projects and systems to WCM, Technical Office, and/or Project Management Office (PMO) standards. Prepares and maintains data sheets, wiring, and Process & Instrumentation Diagrams (P&ID), flow charts, and Bill of Materials required for the proper and efficient operation of plant equipment as part of reliability projects. Progressively improves the Professional Maintenance status of all equipment on a prioritized basis using WCM techniques and ensures sustainability of completed improvements by the Maintenance team. Collaborates with Plant and Corporate Resources (ex: Engineering, Maintenance, Production) to develop a Preventive Maintenance program that drives improved reliability. Supports Autonomous Maintenance through training & coaching of Operators and ensuring that equipment basic conditions are maintained. Provides training for Operators and Maintenance personnel. Develops and implements standard operating & maintenance procedures, and work instructions. Supports the Computerized Maintenance Management Systems (CMMS). Creates, reviews, and enhances detailed maintenance tasks and routines configured within the CMMS. Provides input into planning and scheduling of projects and preparing expense & capital expenditures. Responsible for planning, evaluating, organizing, and implementing assigned installation, maintenance and repair activities and coordinating with other departments to assure minimum downtime for production and maximum safety of employees. Assists in automation training of technicians, associated automation troubleshooting, and reduction in mean time to repair automation failures. Assures good housekeeping practices following 5S principles, enforces plant rules and safety regulations. Performs other related duties and responsibilities that support business needs as required.