Sr Process Engineer, BIW
Lucid Motors
The Sr Process Engineer will work closely with Logistics, Manufacturing Operations, Manufacturing Engineers, Product Engineering, New Product Introduction, and other cross-functional teams to ensure the process is properly designed and implemented, some of the responsibilities are:
Achieve the Key Performance Indicators (KPI's) Develop and deliver robust manufacturing process design to comply with Safety, Delivery, Cost and Quality targets. Change Management Continuous improvement (6 Sigma Methodology) for Safety, Delivery, Cost and Quality Quality Control Quality Management System (QMS-ISO 9001)You Will:
Monitor the key performance indicator metrics (scorecard) to drive actions to improve safety, productivity, quality while decreasing cost and inventory. Responsible to design robust manufacturing processes to deliver high volume production with a high safety standards and ergonomic conditions. Maintain work instruction sheets (WIS) First Time Through (FTT) targets development Establish a strong network with Engineering (PVE/NPI), Launch and/or Advance manufacturing to support on any required change by understanding the differences relative to the current product and their impact to the area facilities, tooling and processes by evaluating project time lines, requesting FMEA's, Safety Risk Assessments, layout changes and validating process final feasibility, with the goal of deliver a process that meet the Safety, Quality and Delivery performance expectations. Drive the change management (PCR/ECR/DR) process by ensuring compliance to communicate and coordinate the change with the production team. Coordinate tooling and facility changes and equipment installations with the Tooling & Facilities engineer Serves as a liaison between production and the supporting areas (Launch, PVE, NPI, IE, Logistics, Supplier) regarding any process change, deviation process or production issue. Utilize analytic problem-solving skills, including knowledge of 8D, Six Sigma, DOE, or similar certifications/ disciplines to drive continuous improvement initiatives for safety, cost, delivery and quality. Apply lean manufacturing principles to reduce and avoid all different type of waist and drive to a more efficient process. Direct responsibility of achieving quality targets (FTT) including the development of quality control plans and statistical process control (SPC) that supports variability reduction (Six Sigma) Lead the team throughout the Root Cause and Containment Analysis (RCCA) process to implement Interim (ICA) and permanent (PCA) corrective actions for quality concerns. Participate during line balancing activities with production and the involved supporting areas (IE, Material Flow Eng, MES, Tooling) Maintain and verify the Bill of Material (B.O.M) and the Bill of Process (B.O.P) to ensure the manufacturing process is running at the latest level. Support the productive areas for having a better understanding about the process (Bill of Process, Critical to Safety and Critical to Quality) Responsible to follow up the achievement of Quality Management System (QMS-ISO 9001) in the manufacturing areas Ensure For New Model Programs there is an Ergo Assessment, Safety Risk Assessment and a Workstation Readiness, and issues were identified and documented for a proper follow up. Develop and implement PFMEA standards and policies Identify, trial, and implement any new tools, equipment and processes that could improve quality, delivery, safety and manpower efficiency Develop and implement training programs for production associates Prepare and procure all items for workstation readiness before and during launches (Static and Dynamic readiness)You Bring:
At least 5+ years of experience in Manufacturing Process and Methods Knowledge Bachelor’s Degree in Engineering or related field required Experience in quality assurance system Project management skills and problem-solving methodology skills Ability to influence outcomes and drive initiatives in complex environments Possesses strong presentation skills and communicates clearly and professionally at various levels both inside and outside the company General understand of structuring Bill of Material Experience working with the following equipment: robotics, end of arm tooling, pick and place automation, position sensors, material handling, fluid dispensing, deflection analysis, vision systems, conveyor, and laser cleaning/ metrology
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