Salem, VA, USA
7 days ago
Sr. Operations Manager

By living according to a common set of values, we create a culture that unifies, embraces the uniqueness we all bring to the company, and positions Integer for long-term success.

At Integer, our values are embedded in everything we do.

Customer

We focus on our customers’ success

Innovation

We create better solutions

Collaboration

We create success together

Inclusion

We always interact with others respectfully

Candor

We are open and honest with one another

Integrity

We do the right things and do things right

Who are we?

Integer is a global organization providing innovative, high-quality technologies and manufacturing to Medical Device OEM’s to enhance the lives of patients worldwide and high-end niche batteries for specialized applications in the energy, military, and environmental markets. We are guided by our six Values, including focus on Customers, Innovation, Collaboration, Inclusion, Candor, and Integrity. Working at Integer means you are part of a team passionately pursuing excellence in all that we do and always reaching for the next great achievement.  By joining our team, you are committing, personally and professionally, to continuously improving and developing yourself and those around you as, together, we deliver for our customers. If you are a great leader and are looking to inspire others and yourself – we want you on our team!

What you’ll do in this role:

The primary purpose of this position is to provide leadership for multiple Operations Managers and to be accountable for all aspects of the manufacturing operations for multiple product lines and processes at one of Integer’s manufacturing sites.  You and your team are responsible for providing the leadership required to sustain and optimize ongoing production, ensure built-in product quality, drive continuous improvement projects to completion, manage the interfaces with support teams, and serve as receivers for new products and new technologies being released into production at the site.

Be a Strategic Leader

Assume responsibility for all production activities across multiple production areas at one of our manufacturing sites and accept accountability for delivering the Key Performance Goals/Targets established

Serve as an integral member of the Site’s Leadership Team and contribute to the development of the Site’s Strategies and annual goals and objectives from which your Key Performance Goals/Targets are derived

Lead your direct reports which include any combination of Operations Managers and individual performers

Understand and adhere to Integer’s Values and all company policies, procedures, and work instructions defined in your training plan

Ensure compliance to the established Quality Management System and all Environmental, Health, Safety, and Security protocols 

Support the development of the site Hoshin Plan and lead the cross-functional execution of the manufacturing-related imperatives

Develop and execute sustained Continuous Improvement processes

Define the goals and objectives for your direct reports with supporting Key Performance Indicators (metrics in Safety, Quality, Delivery, Inventory, and Productivity)

Promote talent by developing individual growth and development plans and organizational succession plans

Manage by walking around -- going to the Gemba to observe and ask questions and being an active listener

Model an open and inclusive communication style at the daily production boards, in the weekly project update meetings, and in the monthly KPI Board reviews and Town Hall meetings

Engage with Associates at all levels and across all functions, finding time every week to join them for lunch, during breaks, and inviting them to your diagonal slice meetings

Ensure one/one time with your direct reports, regularly, to monitor performance and check in on progress to Individual Development Plans

Interact directly with your customers, internal and external; participate actively in customer business reviews and during site visits and audits

Partner with your peers on the Site Leadership Team, aligning on strategies, tactics, and actions needed to achieve the Site’s objectives

Collaborate with the R&D and Product Development teams to appropriately prioritize Operations’ resources and support for new product launches aligned with the established Product Development Process (PDP).

Embed Quality within the Operations team – “I own Quality.”  Be a standard bearer for Quality in everything we do at Integer, by assuring adherence to our QMS, facilitating corrective and preventive actions, and contributing to the successful attainment of our quality KPI’s and journey to 5 Sigma

Perform other duties, as needed and as directed

Champion Manufacturing Excellence:

Be the site champion for deployment of the systems and tools to optimize all production activities across the site

Embrace the Manufacturing Excellence culture based on the Integer Production System and its five focus areas:

Strategy Alignment through Site Hoshin Plans, the regular cadence of Sales, Inventory, and Operations’ Planning (SiOP) meetings, and regular updates to the value stream maps.

Leadership of Sustained Change by ensuring production monitoring & improvement activities and deployment of Leader Standard Work.

Standardization through workplace organization & visual controls (5S), Manufacturing Standard Work, and robust training & certification programs.

Associate Engagement promoted through the adoption of standardized problem solving. methodologies, behavior-based safety programs, and improvement idea and suggestion systems.

Systems & Process Optimization through adoption of principles of built in quality, optimized scheduling & material system designs, work cell design, and total productive maintenance.

Participate in the development of production plans with representatives from other departments, such as Production, Planning, Continuous Improvement, Customer Service, and Materials to ensure that production performance standards meet customer requirements

Monitor the status of actual daily and longer-term performance against the production plan; drive actions to address off standard performance

How you will be measured: 

The specific measures listed below may be subject to change and are not intended to be an all-inclusive list

Safety —    Number of Safety Observations completed and improvement suggestions implemented

People —   Associate engagement, Voluntary turnover rate, Days to fill open positions

Quality —   Customer Direct Complaint Rate, NCR rate, Complaint Cycle Time, CAPA Cycle Time,

                   Supplier Performance metrics

Delivery — On time and to fill delivery performance, Schedule/Takt attainment

Inventory – Days on hand; inventory turns

Productivity — First pass yield, labor efficiencies, Overall Equipment Effectiveness (OEE), Throughput

metrics (e.g., Parts per person hour), Unscheduled downtime events

Cost Improvement — Cumulative incremental savings recognized

Cost Controls — Adherence to budget across production cost centers, overtime usage versus budget

What sets you apart:

Accomplished track record in production environments where you owned the responsibilities for delivering results — particularly those KPIs noted above—with at least 5 years of progressive leadership experiences

First hand experiences implementing and/or sustaining Manufacturing Excellence and Lean practices

Demonstrated experiences with strategic and direct management of people in a fast paced and in complex manufacturing environments where products were made to stock and made to order

Evidence that you learn, retain, and apply knowledge. It would be great if you could share examples of accumulated technical learnings and experiences that link directly to outlined expectations of this role. While not required, a Bachelor’s degree in Operations Management, Engineering, or similar discipline, or even a Master’s degree, in business or a technical discipline, would also help to demonstrate your abilities

While not required for this position, your willingness to consider relocation opportunities and rotational assignments will provide additional opportunities for future career growth and progression within Integer

A mastery of problem-solving skills and evidence that you are a critical thinker and thoughtful decision maker

Demonstrated financial acumen with the capability to navigate a typical Profit and Loss Statement, explain how the delivered results from this role can affect the Site’s profitability, and previous experiences controlling inventories

A tool kit of leadership skills, including awareness of what the concept of Emotional Intelligence is and how you engrain the beliefs that support your strengths as a people-developer

A calm demeanor that transcends the high energy, constantly changing production environment

A well-developed skill set for planning, executing, and delivering projects on time and on budget

A positive, can-do attitude with an underlying belief that failure is not an option

U.S. Applicants: EOE/AA Disability/Veteran

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