What’s the job?

The WCM Reliability Engineer will be responsible for investigating and problem-solving plant reliability issues utilizing World Class Manufacturing (WCM) techniques and principles. This position will support plant operations in the rationalization, planning, scheduling, and at times execution of plant activities to drive improved, sustainable plant reliability in a manner consistent with CertainTeed Roofing’s Objectives. The WCM Reliability Engineer will also provide leadership in the implementation and support of plant process modifications including leading the Industrial Efficiency Pillar.

Designing and developing new process systems, revising / maintaining existing processes; developing and implementing WCM projects, managing and guiding contractors, consultants and suppliers; identifying new opportunities and solutions with cost/ benefit analysis and making recommendations to improve efficiencies. Provides input into planning and scheduling of projects and preparing expense & capital expenditures. Responsible for planning, evaluating, organizing, and implementing assigned installation, maintenance and repair activities and coordinating with other departments to assure minimum downtime for production and maximum safety of employees. Leads the Management of Change system while working collaboratively with Plant Resources (ex: Engineering, Maintenance, Production) to coordinate any proposed changes. Performs root cause analysis and implements sustainable countermeasures on losses related to downtime. Progressively improves the Professional Maintenance status of all equipment on a prioritized basis using WCM techniques and ensures sustainability of completed improvements by the maintenance team. Collaborates with Plant Resources (ex: Engineering, Maintenance, Production) to develop a Preventive Maintenance program that drives improved reliability. Interacts with plant and corporate personnel to secure appropriate resources to plan and implement projects. Develops and implements standard operating and maintenance procedures, and work instructions by leading AM/PM projects and participating in People Development projects as assigned. Utilize and support the Computerized Maintenance Management Systems (CMMS), SAP. Supports Autonomous Maintenance through training of operators and ensuring that equipment basic conditions are maintained. Provides training for operators and maintenance personnel. Analyzes / stratifies accurate data and information from records to prepare reports, statistics, etc. in support of continuous improvement of reliability. Continuously evaluates workplace for safety concerns and ensures behavioral safety initiatives are performed to goal levels. Assures good housekeeping practices following 5S systems, enforces plant rules and safety regulations, and supports WCM initiatives.

 

 

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